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蓄电池铅的氧化及水分消失过程

 

蓄电池固化的基本过程发生如下反应:铅的氧化.水分消失(极板干燥); 铅膏中碱式硫酸铅的重结晶,板栅表面腐蚀。
① 游离铅的氧化与板栅表面的腐蚀在极板中游离铅氧化与板栅表面腐蚀本质上这两个过程相同,但它们各自进行的速率不一样。因为合金中添加有变晶剂会影响板栅的氧化速率。
极板固化时铅膏中的水分、游离金属铅与固化时间的关系。

固化时由于两个过程的变化速率是互相关联的,水作为一种催化剂,在金属铅氧化时是一个放热反应。正因为反应产生热,又可将极板中水分从铅膏里蒸发出来。因此铅膏中水含量与游离铅的氧化速率有密切关系。当铅膏中水分含量在7% -8.5%时,这时的金属铅氧化速率最高。
在固化时铅膏中保持水含量在8 %左右只有极短的时间,铅的氧化过程可能会延长或者它的速率会达到最大值。要是铅膏中最初的水含量在9.5 -10.5 % ,当过程开始时,铅氧化速率一开始增大,然后则慢慢地变化,这是因为铅膏中水分含量在减少。当水分含量达到8.5%这一值时,氧化速率达到最大值的特征,若铅膏中最初的水分含量高于10.5 % 时,需要大量热能蒸发,促使铅膏中水分以最快速度减少至8.5%。在该条件下固化一开始氧化速度较慢,热放出也不多,然后只有部分金属铅氧化。当极板进人固化前水分含量太少(低于6 %)时,固化过程就不能进行。因为游离铅已经氧化,重结晶过程也已完成。采用控温控湿固化室可以解决生极板中水分的合理调整,固化室内湿度的控制与运作,要确保生极板氧化反应得到最大速度,因此固化室内温度与湿度控制非常重要。固化开始前的24h ,铅的氧化与水的蒸发都是以较高速率在进行,经过24h 后,水与金属铅的量基本保持不变。
固化过程生极板中游离铅的氧化速率取决于铅膏中水分含量以及铅膏在固化室内空气的温度与湿度以及固化室中空气的流动情况。铅膏的游离铅的氧化与铅粉粒子大小有关,铅粉本质上是由几微米的粒子表面氧化成的氧化铅与核是金属铅的小颗粒。在和膏时,部分氧化铅与硫酸反应生成了碱式硫酸铅,还有部分金属铅氧化为氧化铅。因此还留存有15 %一20 环的金属铅,通过固化,这些金属铅会变为氧化铅。

The basic process of curing following response: lead oxidation loss of water ( plate drying ); paste of tribasic lead sulfate crystallization, grid surface corrosion.

free lead oxide and grid surface corrosion in plate free lead oxide and grid surface corrosion essentially the two processes of the same, but they are not like the rate. Because the alloy added with crystalloblastic agent will affect the grid oxidation rate.

Plate curing paste in the water, free metal lead and curing time relationship.

When cured because the two processes of change rate are related to each other, water as a catalyst, in lead metal oxide is an exothermic reaction. Because the reaction produces heat, but also can be the plates moisture from evaporating out paste. Therefore higher water content and free lead oxidation rate is closely related to. When the lead paste water content of 7% in -8.5%, when the metal lead oxidation rate maximum.

When cured paste to keep the water content is about 8% only a very short time, oxidation processes of lead may be extended or its rate will reach the maximum value. If the lead paste the initial water content in 9.5%-10.5%, when the process is started, lead oxidation rate first increases, and then slowly changes, this is because the water content in the reduction of lead paste. When the water content of up to 8.5% of the value, the oxidation rate reaches a maximum value of the feature, if the lead paste the initial moisture content is higher than 10.5%, need a large number of thermal evaporation, prompted paste moisture to the fastest speed reduced to 8.5%. In the conditions of curing a slower start oxidation, heat release is not much also, and then only part of the metal oxide of lead. When the plates into the prior to curing water content is too low ( less than 6% ), the curing process can not be. Because the free lead is oxidized, recrystallization process has been completed. The temperature and humidity control of plate curing chamber can be solved in water is reasonable adjust, curing the indoor humidity control and operation, to ensure the plates oxidation to obtain maximum speed, thus curing the indoor temperature and humidity control is very important. Curing before the start of the 24h, lead oxide and water evaporation are at a high rate in, after 24h, water and metal lead content remained basically unchanged.

The curing process of plate free lead oxidation rate depends on the paste paste in moisture content and curing of indoor air temperature and humidity as well as the curing chamber air flow. Paste free lead oxide and lead powder particle size, lead is by nature a few micron particle surface oxidation of lead oxide and lead metal core is small particles. In and cream, part of lead oxide is reacted with sulfuric acid to produce a tribasic lead sulfate and lead oxide, metal parts for lead oxide. It also has retained 15% a ring of 20 metallic lead, through curing, these metal lead into lead oxide.

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